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Extended high-pressure forged steel ball valve


The extended - stem high - pressure forged steel ball valve, mainly composed of a valve body, seat, ball, stem, and drive device, features an extended stem design. It’s suitable for high - pressure pipeline systems to control the flow or cutoff of liquid/gas media. Made of high - strength forged steel, it has good mechanical properties. The extended stem keeps internal parts away from welded ends, enhancing heat dissipation and reducing the impact of welding heat on the valve’s internal components, ensuring reliable performance under high - pressure and high - temperature conditions, and is widely used in industries like petroleum, chemical, and power for media control in harsh environments.

1. Structural Design


(1)Extended - Stem Feature

As shown in the image, it has an extended stem design. This design separates the valve's internal components from the pipeline's welded ends, effectively enhancing heat dissipation. It also reduces the impact of welding heat on the valve's internal seals and structural parts, ensuring stable operation under high - temperature and high - pressure conditions.

(2)Forged Steel Construction

Crafted from high - strength forged steel (e.g., A105, 304 stainless steel). The forged steel material provides excellent pressure resistance, impact toughness, and structural integrity, enabling the valve to withstand harsh working environments with high pressure and frequent media flow changes.


2. Core Function


(1)High - Pressure Media Control

Designed for high - pressure pipeline systems in industries such as petroleum, chemical, and power. It can reliably control the on - off of media (liquids, gases) under high - pressure conditions, preventing leakage and ensuring the safety and stability of the pipeline system.

(2)Temperature Adaptation with Extended Stem

The extended stem helps the valve adapt to high - temperature media environments. By increasing the distance between the internal components and the heat source (pipeline welding end), it reduces the temperature transfer to the valve's sealing and control parts, maintaining good sealing performance and operational reliability.


3. Technical Specifications


Item Details
Body Material Forged Steel (e.g., A105, 304, 316)
Nominal Diameter DN15 - DN100 (common industrial sizes for high - pressure systems)
Pressure Rating PN40 - PN160 (suits high - pressure working conditions)
Temperature Range - 29℃ - 450℃ (varies by material and extended stem design adaptation)
Stem Extension Length Customizable (typically 100mm - 500mm, based on application needs)
4. Application Scenarios


(1)Petroleum & Chemical Industries

Widely used in petroleum refining, chemical production pipelines. In high - pressure, high - temperature processes (e.g., catalytic cracking, hydrogenation reaction), the extended - stem design ensures the valve's reliable operation, controlling media flow and ensuring process safety.

(2)Power Generation & Energy Sectors

Applied in power plant steam pipelines, energy transmission systems. It can withstand high - pressure steam and other media, and the extended stem helps manage heat transfer, maintaining valve performance and contributing to the stable operation of power and energy facilities.


5. Compliance & Quality


(1)Standard Adherence

Complies with industrial valve standards (e.g., API 6D, GB/T) for high - pressure forged steel valves. These standards cover design, manufacturing, and testing, ensuring the valve meets requirements for structural safety, sealing performance, and pressure - bearing capacity in high - pressure applications.

(2)Quality Assurance

Undergoes strict factory tests: high - pressure leakage tests (to verify no leakage under rated pressure), material mechanical property tests (ensuring forged steel meets strength and toughness standards), and stem extension performance tests (checking heat dissipation and structural stability). Manufacturers often hold ISO 9001 certification, guaranteeing consistent quality for critical industrial applications.


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